# Quality Engineer Stuff > Knowledge you deserve ## Posts - [Why Are There Two Manuals – IATF 16949:2016 and ISO 9001:2015?](https://qualityengineerstuff.com/why-are-there-two-manuals-iatf-169492016-and-iso-90012015/): In the automotive manufacturing industry, quality management is most important. To make sure consistent product quality throughout global supply chain, the automotive industry depends on internationally recognized standards. Two of the most important quality standards are ISO 9001:2015 and IATF 16949:2016. However, many professionals has a doubt: Why there are two separate manuals? It would be more efficient to have one common/combined document? This article helps you to clarify why these two separate standards exist, their relationship, and how organizations should follow them. Understanding the Two Standards 1. ISO 9001:2015 – The Foundation of Quality Management System ISO 9001:2015 is […] - [Pass Through Characteristics (PTC Characteristics) in Quality](https://qualityengineerstuff.com/ptc-characteristics/): As a quality engineer, you must know everything about PTC characteristics. Your organization may face big problem or challenges, if you are not going to identifying pass through characteristic. This article will guide you to understand everything about pass through characteristics with real life example and challenges. I assume that you are in Tier-1 manufacturer. You receive raw material from Supplier (Tier-2) and provides parts to OEM. What Are Pass Through Characteristics (PTC)? Let’s take a scenario to understand this with detail. You are a Tier1 manufacturing company. Typically, you take some components from Tier2 supplier do some assembly operations […] - [Different Types of Personal Protective Equipment (PPE): Standards and Levels](https://qualityengineerstuff.com/personal-protective-equipment-ppe/): Keeping safe at work is a top priority. Personal Protective Equipment (PPE) is designed to protect you from hazards and keep you injury-free. Whether you’re on a construction site, in a factory, or working in healthcare, PPE is your first line of defense against dangers like falling objects, chemicals, or loud noises. This guide explains the main types of PPE, how to choose the right equipment for your job, and the importance of following safety standards. What is PPE and Why Does It Matter? PPE is any gear you wear to stay safe from workplace hazards. It includes items like […] - [How to get ISO 9001:2015 Certification for Manufacturing Companies?](https://qualityengineerstuff.com/how-to-get-iso-90012015-certification/): ISO 9001:2015 is the international standards developed for manufacturing industry. We can say it is a certain criteria that every organization should follow to maintain their importance in market as a standard company. After achieving this certification your company will be the one who focus on product quality and quality management system (QMS) to enhanced customer satisfaction. In this guide we will se what ISO 9001:2015 is and how to implement it align with all steps to get the ISO certification. Lets get started. What is ISO 9001:2015? Firstly the meaning of ISO is International Organization for Standardization. Now this […] - [Quality Assurance and Quality Control | Everything about QA & QC](https://qualityengineerstuff.com/quality-assurance-and-quality-control/): In manufacturing world, Quality Assurance (QA) and Quality Control (QC) are important processes for maintaining product quality. You can think that it is very closely related, but QA and QC both plays different role and functions to achieve product quality. It is helpful for every quality engineer to understand their meaning and difference, also helps in building a good quality management system. What is Quality Assurance (QA)? Quality Assurance is focused on system approach to prevent defects from happening. It is a proactive, process-oriented and documentation approach. QA involves setting up the process documentation and quality standard, which ensures that […] - [Leadership Principles in Manufacturing: Deming’s 14 Points](https://qualityengineerstuff.com/leadership-principles-in-manufacturing-demings-14-points/): In today’s competitive manufacturing business, leadership plays important role in to have success of an organization. Leaders are not just responsible to manage teams but also create a culture of continuous improvement, good work environment, and high quality standards. Dr. W. Edwards Deming provide a best framework for leadership in manufacturing sector. He is known for one of the Quality Guru. His 14 points of management helps industry leaders to make efficient, effective and quality-driven organization. In this article, you will have an idea of the importance of leadership in manufacturing domain, including a detailed view of Deming’s 14 Points, […] - [Lean Manufacturing: A Simple Guide for Quality Engineers](https://qualityengineerstuff.com/lean-manufacturing-a-simple-guide-for-quality-engineers/): If your organization want to stay ahead of competition then you must focused on efficiency and waste reduction. Lean manufacturing is the method and concept that helps companies to achieved efficiency and waste reduction. This article will guide you to the basics of lean manufacturing, highlighting it’s importance and how this method is applicable to a quality engineer. What is Lean Manufacturing? Lean manufacturing is a systematic method to minimizing waste in production and same way it improves productivity. Lean originated from the Toyota Production System (TPS) in Japan and focuses on delivering value to customers by streamlining processes. We […] - [An Engineer's Guide to Different Shipping Methods](https://qualityengineerstuff.com/an-engineers-guide-to-different-shipping-methods/): Shipping is an important part of the supply chain, enabling the movement of goods from one location to another. Engineers, particularly those involved in manufacturing, logistics, or project management, must understand the various shipping methods to optimize costs, delivery times, and environmental impact. This guide outlines the main shipping methods and their respective advantages, challenges, and what they are used for. 1. Ground Shipping Ground shipping refers to the transportation of goods using trucks or other land-based vehicles. It is one of the most common shipping methods for domestic deliveries. Ground shipping is typically slower than air or express shipping, […] - [How Japanese 5 Gen Method used in Problem Solving](https://qualityengineerstuff.com/5-gen-japanese-methodology-for-problem-solving/): To achieved manufacturing quality is such a challenging task. And it is very important for any business for success and sustainability. Therefore organizations are following the problem solving methodology like 5 Gen (or 5G) approach is the most robust method. This 5 Gen (or 5G) problem solving method are rooted in japanese manufacturing techniques. This method focus on direct observation and evidence-based decision making approach, and this is what actually correct method of problem solving. Here we will look into 5 Gen method , its topics and practical application of it with examples. What is the 5 Gen Method? 5 […] - [How Generative AI will help in manufacturing industry](https://qualityengineerstuff.com/generative-ai-in-manufacturing/): Generative AI in manufacturing domain is the future. Many organizations are working to develop GenAI models for manufacturing industries. Manufacturing industry started from ancient age. Which was started by making tools from stone. Back then to now there were huge revolutions drawn into the manufacturing world. Lot of advancement is made in this domain from initial assembly line used by manual labor to robots now a days. But current industry 4.0 revolution comes with digitization, data analytics, cloud computing and AI. This will be the future in coming days. Everyone talks about the stuff AI and all but what exactly […] - [Essential Guide to the Best Welding Tools and Practices](https://qualityengineerstuff.com/best-welding-tools-and-practices/): Welding is a complex craftsmanship that requires a high degree of precision and expertise. The techniques used can range from simple to advanced, but regardless of the complexity level, it is always critical to use the right tools and follow best practices. This extensive guide, brought to you by The Edge WA, will give you an in-depth understanding of the best welding tools and practices, equipping you with indispensable knowledge to take on your next welding project. A Brief Overview of Welding Welding is the process of connecting metal pieces by melting them at elevated temperatures. This technique plays a […] - [Impact of Artificial Intelligence AI in Automotive Manufacturing | Facts To Know](https://qualityengineerstuff.com/ai-in-manufacturing/): Summary: The automotive industry has seen a lot of ups and downs due to being heavily reliant on the human workforce. But with AI in manufacturing becoming all-prevailing, this industry too has witnessed some drastic changes. Starting from rethinking the driving experience to designing for safety, many use cases of AI have been derived and adopted. Through interesting facts to know, in this article, we will look at the impact that this technology has had on the automotive sector. Introduction The emerging futuristic technologies have gripped the automotive industry hard. It has influenced people’s interaction with their cars, simplified a […] - [Expansion of AI based visual inspection solution for manufacturing](https://qualityengineerstuff.com/expansion-of-ai-based-visual-inspection-solution-for-manufacturing/): Industry 4.0 is growing and now the AI is also crucial in evolution of manufacturing industry. Let’s talk about the AI based visual inspection. Visual inspection itself the time consuming and not effective inspection method. Till there is need for all organization to do the visual inspection for their product verification check. As a Quality Engineer you must understand this new future technology. Understand the need for career point that how to upgrade as a self in this competitive market. What is AI based visual inspection? AI is the Artificial Intelligence. Now the AI and Computer vision system used to […] - [SPC calculator | Calculate Cp, Cpk using measured data](https://qualityengineerstuff.com/spc-calculator-tool/): In the manufacturing industry, the important knowledge for quality engineers is core tools. The SPC calculator here to calculate the process capability. This SPC calculator helps you to understand your process behavior. As a manufacturing expert, you should know your process variation. The SCP calculator is an important tool to get the exact result of your process. Is your process capable or not capable? It is a simple tool, you need to measure the data and put the data into the below fields and you will get the results. SPC Calculator Tool SPC Capability Study SPC Capability Study Theme X̄–R […] - [How to identify and Reduce the Risk in FMEA?](https://qualityengineerstuff.com/how-to-identify-and-reduce-the-risk-in-fmea/): As FMEA is risk assessment tool and aim to reduce the risk in our design and process. Therefore this articles specifically discuss about how you can exactly Reduce the Risk in FMEA. Hope you all have gone through detailed Design FMEA and Process FMEA articles to understand the deeper concept of how to create FMEA’s. What is Risk in FMEA? FMEA tool is more focus on the concept of risk analysis and assessment. When we design our product and make the same product through manufacturing processes. To achieved the good quality and reliable product, there should not be the failures […] - [When Do I Need a Cadastral Survey?](https://qualityengineerstuff.com/when-do-i-need-a-cadastral-survey/): Navigating property purchase and ownership usually requires a clear understanding of the boundaries of the land. While most properties come with detailed plans, these plans may be out of date, and things such as property boundaries tend to shift over time. The answer to this dilemma is a cadastral survey. Cadastral surveying is the act of measuring, mapping and recording details about a parcel of land. This process is performed by a licensed surveyor with the tools and skills to accurately map your land. If you are considering buying a property, developing your land, or having a dispute with your […] - [What is System FMEA or SFMEA? | Example Automotive](https://qualityengineerstuff.com/system-fmea-sfmea/): We will cover this article walkthrough for system FMEA or SFMEA. FMEA is a big topic to understand. Nowadays many organizations from different sectors are using the FMEA as a risk analysis tool. The risk of technical failures. Also, there are many names of FMEA. You can refer below picture. Now, according to the AIAG-VDA FMEA standard, there are three types of FMEA. Design FMEA, Process FMEA and FMEA MSR. Then what is System FMEA (SFMEA)? Let’s elaborate on the type System FMEA then. System FMEA The name suggests that it’s considered the system failure analysis. System FMEA is nothing […] - [Foundation and Family FMEA | Every Quality Engineer must know](https://qualityengineerstuff.com/foundation-and-family-fmea-every-quality-engineer-must-know/): Hi, Lets understand the complete concept of Foundation and Family FMEA. When we start for creation of a new Design and Process FMEA, we start with project planning stage. In the project planning there are many inputs we consider. Some of the inputs are 5T project planning, Legal and safety requirements, Drawings, Reference/Family FMEA, Foundation FMEA/Generic FMEA. As the foundation and Family FMEA and/or Reference FMEA is the inputs require for the new FMEA creation by FMEA Moderator. Therefor we must need to understand the importance of Foundation and Family FMEA. Foundation FMEA What is the Foundation FMEA? Foundation FMEA […] - [Innovative Strategies Employed by Modern Engineering Companies](https://qualityengineerstuff.com/innovative-strategies-employed-by-modern-engineering-companies/): Feature Image credit In today’s dynamic engineering landscape, the success of companies hinges on their ability to innovate and differentiate themselves. The relentless pursuit of operational efficiency improvement and the creation of distinctive offerings can be overwhelming, yet it is within these challenges that opportunities for transformation emerge. Modern engineering companies, such as Bendtech Group, are rising to the occasion, redefining their strategies and processes to stay at the forefront of their field. From cutting-edge technologies to novel approaches in project management, these initiatives not only drive efficiency but also position companies. Technological Integration and Artificial Intelligence in Modern Engineering […] - [The Rising Demand for Defence Engineering Contractors: Advantages and Challenges](https://qualityengineerstuff.com/the-rising-demand-for-defence-engineering-contractors-advantages-and-challenges/): Feature Image credit In the dynamic and fast-paced world of defence, the demand for defence engineering contractors, particularly those at Bendtech Defence, is steadily on the rise. These professionals play a pivotal role in maintaining the effective operation and advancement of defence technology. This shift towards contractors as opposed to permanent staff is an emerging trend that warrants scrutiny. In this essay, we will explore the increasing demand for defence engineering contractors, highlighting the reasons behind this trend, the advantages they bring, and the challenges faced by the defence industry in managing this workforce. The realm of defence technology is […] - [07 types of Failure Modes in FMEA](https://qualityengineerstuff.com/07-types-of-failure-modes-in-fmea/): In the AIAG VDA FMEA first edition 2019 handbook clearly mention about the types of failure modes and its important in brainstorming session. - [Old AIAG FMEA Template explain](https://qualityengineerstuff.com/aiag-fmea/): Lets Elaborate the AIAG FMEA (Failure Mode & effect Analysis) template, we have both Design & Process FMEA (Failure Mode & Effect Analysis). - [Linkage between DFMEA and PFMEA](https://qualityengineerstuff.com/linkage-between-dfmea-and-pfmea/): Everyone is struggling to get clarity on how DFMEA and PFMEA are linking together. Therefore in this article, we will discuss in detail the linkage between DFMEA and PFMEA. Relationship of DFMEA and PFMEA As you know the DFMEA is the risk analysis tool and covers the risk of Design Failure. PFMEA is also a risk analysis tool that covers the risk of Process Failure. In the development cycle, we start from the concept phase. We first finalize our design. Then we do prototype validation—then the actual manufacturing process development and then final production. Now, if you have a failure […] - [How to update DFMEA/PFMEA for customer claim?](https://qualityengineerstuff.com/how-to-update-dfmea-pfmea-for-customer-claim/): Hi, this article will cover the topic of How can FMEA update customer claim or customer complaints or if any warranty failure. The Design FMEA and Process FMEA have been updated continuously. Also, FMEA is been reviewed on a regular basis. Therefore we called the FMEA document a living document. However, the FMEA will update in future instances due to many reasons. But, the most common reason among all is due to the customer claim. As an internal/external auditor or customer auditor will ask you the question in Audit, show us your risk analysis. And is it updated or not? […] - [FMEA Facilitator / Moderator Guide | Why organization's need this role?](https://qualityengineerstuff.com/fmea-facilitator/): Many engineers don’t know exact roles, skills & process of FMEA facilitation. This article will cover the complete guide on FMEA Facilitator. - [FMEA Timing | Guide to When FMEA Should be Completed?](https://qualityengineerstuff.com/fmea-timing-when-fmea-should-be-completed/): FMEA timing is an important consideration in the FMEA planning stage. Many engineers don't know when DFMEA/PFMEA is start and finished. - [Applications and Uses of Generators: A Comprehensive Overview](https://qualityengineerstuff.com/applications-and-uses-of-generators/): Generators have become an indispensable asset for homeowners and business owners alike, offering a reliable source of electricity when the power grid fails. Whether you are looking at a 3-phase generator hire, or something a little smaller portable generators offer a diverse range of functions. In this article, we will explore 13 common examples of how these machines can be deployed to serve different purposes. Emergency Situations: Generators are synonymous with disaster preparedness and are often deployed in emergencies. In the aftermath of natural disasters such as cyclones or floods, where power outages can persist for days, generators play a crucial […] - [7 Essential Tips For Construction Quality Control](https://qualityengineerstuff.com/7-essential-tips-for-construction-quality-control/): Construction quality control refers to a management system that ensures construction's outcome meets the client's guidelines and standards - [A Compact Guide To Precision Measurement Equipment: 6 Types And Uses](https://qualityengineerstuff.com/precision-measurement-equipment/): Precision measuring instruments involve a wide range of tools in industry, and each employs mechanical principles. - [Reverse FMEA Guide | Steps, Procedure with Example](https://qualityengineerstuff.com/reverse-fmea-guide/): The reverse FMEA is new requirement introduced by many Automotive OEMs. Let's learn about the complete concept of reverse FMEA. - [Customer Complaint Handling Procedure](https://qualityengineerstuff.com/customer-complaint-handling-procedure/): Detailed Customer complaint handling procedure. it will give you broad picture of complaint resolution & handling. Explained step-by-step... - [05 Quality Core Tools to ensure quality (2025)](https://qualityengineerstuff.com/5-quality-core-tools/): The 5 quality core tools are the foundation of effective QMS, also it is recommended in ISO/IATF 16949:2016. - [Product Development: Here are Incredible ways to Reduce Cost In Your Startups](https://qualityengineerstuff.com/product-development-here-are-incredible-ways-to-reduce-cost-in-your-startups/): When starting a business, you face many challenges, such as having a weak business model, running out of cash, and legal issues. However, one of the key challenges that companies face is product development. They are often more focused on developing a great product that they forget the importance of cutting costs. This is perilous as it can lead to even closure of the business due to a lack of operational cost. This article will explore the incredible ways to reduce product development costs in your startups. Evaluate Your Requirement When starting a business, it’s essential to have a plan […] - [What is the Role of supplier management in Development?](https://qualityengineerstuff.com/what-is-the-role-of-supplier-management-in-development/): Supplier management is core concept during development stage. The role of supplier management is leading to achieving zero-defect culture. - [5 Importance of Electrical Testing and Inspection](https://qualityengineerstuff.com/importance-of-electrical-testing-and-inspection/): Electrical devices become an integral part of day-to-day operations. Here we'll discuss why electrical testing and inspection are essential. - [What Are the Causes of Poor On-shelf Availability?](https://qualityengineerstuff.com/what-are-the-causes-of-poor-on-shelf-availability/): In this article, we will discuss the reasons for low on-shelf availability. Manual audits no longer provide reliable data for improving OSA. - [Why Build Your Reputation As An Eco-Conscious Land Developer](https://qualityengineerstuff.com/why-build-your-reputation-as-an-eco-conscious-land-developer/): Sustainability is a popular concept for businesses across all domains, and real estate is no exception. If you are a land developer, you must consider going green sooner than later. Green construction entails building homes and estates with sustainable materials, designs, and technologies. Moreover, it is also about adhering to compliance guidelines, conserving resources during construction, and passing the benefits to homeowners and investors who buy the property. While sustainable land development sounds like a lot of work, it is worthwhile. Let us explain why it is vital to building your reputation as an eco-conscious land developer. Earn high profits […] - [8 Tips to Get Your Construction Business Off to a Great Start](https://qualityengineerstuff.com/8-tips-to-get-your-construction-business-off-to-a-great-start/): Here are proven strategies to help you get your construction business off to a great start: it always helps to seek financing early on. - [How To Build The Perfect Productivity Software For Your Business](https://qualityengineerstuff.com/perfect-productivity-software-for-your-business/): The demand for productivity software for business increasing. Companies and startups are continuing with business environments. - [How do we get the Key Product Characteristics KPC from DFMEA?](https://qualityengineerstuff.com/kpc-from-dfmea/): Design Failure Mode and Effect Analysis (DFMEA) is the methodology to identify the potential design risk before the design is finalized. So here is the key term that how we get the product characteristics derived from FMEA. Know about Key product characteristics The key product characteristics are the unique design feature characteristics impacting the product’s safety, regulation, form, fitment, or performance.  It can be also known as special product characteristics / significant characteristics (SC) / KPC. Now, what makes the product characteristics special/key/significant. So, it all depends on the applications, customer requirements, and company policies. You can read about the […] - [How Benchmarking is the most effective quality improvement tool to improve organization performance?](https://qualityengineerstuff.com/benchmarking/): Benchmarking is the best tool to improve organization performance. know how the benchmarking is the effective tools in quality improvement. - [What is the purpose of Interrelationship Diagram (When to use & How to construct)](https://qualityengineerstuff.com/interrelationship-diagram/): An interrelations diagram is a tool to find out the solution to problems which has complex relationships. How to Analyze the diagram. - [Action Priority in FMEA (AP in AIAG-VDA FMEA)](https://qualityengineerstuff.com/action-priority-in-fmea/): In the Action Priority (AP) concept AIAG-VDA make around 1000 combinations such as S and O, S and D, O and D. - [Guide on PDCA Cycle (Continuous Improvement Plan)](https://qualityengineerstuff.com/pdca-cycle/): The Plan-Do-Check-Act (PDCA cycle) can be used as an excellent continuous improvement strategy in its own right. - [QC story - Complete guide (QC story 7 steps)](https://qualityengineerstuff.com/qc-story/): QC story is one of the known methodology to work on problem-solving. Here in this post, you will find the complete QC story 7 steps. - [Stakeholders Expectations | Organizational stakeholders and their expectations](https://qualityengineerstuff.com/stakeholders-expectations/): Stakeholder is the one who have an interest in organizational decision. Therefore the stakeholders expectations is the key to understands. - [Quality Standards: What are the quality standards in organization](https://qualityengineerstuff.com/quality-standards-what-are-the-quality-standards-in-organization/): The baseline of organization is standards. You'll learn about What is Quality standards & which are the examples of standards in organization? - [How to become Quality Engineer | Step-by-step Roadmap](https://qualityengineerstuff.com/roadmap-of-quality-engineer-step-by-step-guide/): know everything about Quality Engineer. You already start working in Quality. Know in deeper concepts and meaning of true Quality Engineer. - [Why do we get Variation?](https://qualityengineerstuff.com/why-do-we-get-variation/): Each one is separated from each other by any one of parameter. So in this post you will learn about Why do we get the variation?. - [What is the Effect, when you consider Errors are unavoidable](https://qualityengineerstuff.com/what-is-the-effect-when-you-consider-errors-are-unavoidable/): Many of us belief there will be no zero defect achieve in industry. here we know what happen when the errors are unavoidable in the process. - [Why Errors / Mistake occurs](https://qualityengineerstuff.com/why-errors-mistake-occurs/): Before problem solving approach there is important to know, What is errors? Identify the errors and learn methods to identify those errors. The proactive approach problem solving is made by implementing the poka-yoke in the process or system. For the same you must need to learn the methods to identify errors. And also learn principles for error proofing to identify multiple poka-yoke. The first thing to know is, What is an error? It is an unplanned, accidental event in the process or system that can be leads to defect generation. We can say that any abnormal condition leads to create […] - [Deviation Management: Problem solving after customer claim](https://qualityengineerstuff.com/deviation-management-problem-solving-after-customer-claim/): In this post you will know about what is deviation management?. How we tackle the customer claim? What is the roadmap for problem solving? - [Why inspection is failed to prevent defect?](https://qualityengineerstuff.com/why-inspection-is-failed-to-prevent-defect/): We think inspection is the good process to avoid defect passing to customer end. But we must know Why inspection is failed to prevent defect. - [Defect vs Defective : What is the difference?](https://qualityengineerstuff.com/defect-vs-defective-what-is-the-difference/): Defect vs Defective is important topics for the quality engineers. We use problem solving tools and techniques for continuous improvement in an organisation. And the data of defect and defectives are needed for the analysis. Therefore it is essential to know the concept of defect and defectives. What is mean by defect? A defect occurs during any process when the outcome of the process is not the expected outcome. For example, if you manufacture a car then scratches on the car are one defect. Also dent on car is one defect. The defects are What is defective? The defective is […] - [What is PPM? | way of measuring defects](https://qualityengineerstuff.com/what-is-pmm-way-of-measuring-defects/): We have posted about process yield, and the Impact of defect, now we would also like to discuss three more ways of measuring defects. The first one is the parts per million. Before we had denoted p as the number of defective units over the total number of produced units. What is PPM? Now, the term “ppm” is the number of defective units per million. So the number of defective units in one million produced can also write as the fraction defective ‘p * 1’ million. Now, you hear ppm typically used in scientific fields like chemistry, as a way […] - [What is Process Yield? | Important concept](https://qualityengineerstuff.com/what-is-process-yield-important-concept/): The important concept of process yield, to measure the level of defects and impact of defect in a process. - [What is Impact of defect in process?](https://qualityengineerstuff.com/what-is-impact-of-defect-in-process/): The learning objectives are able to discuss the impact of defects in a process. Small percentage of defect accumulate big process failure. - [What are the Significant (SC) and Critical characteristics(CC) in Manufacturing & Design Industry?](https://qualityengineerstuff.com/sc-and-cc/): Engineers are confuse with Significant Characteristics (SC) & Critical Characteristics (CC). In more detail, SC & CC Characteristics? - [What is Measurement?](https://qualityengineerstuff.com/what-is-measurement/): This post is for the one who know little or nothing about the measurement. This complete guide is for the quality engineer, technician and manager in the field of testing and inspection. If you are in the above profile then you must know about what is measurement and what is not? So lets take a look on the subject line. What is measurement? Measurement is the process of determining a actual dimension of property. We can say in terms of example that it is the process of determining the size, length, weight etc. It might tell us how long, how […] - [Problem Definition (5W-2H / 5W-1H Method)](https://qualityengineerstuff.com/problem-definition-5w-2h/): Important role in problem solving is to define Problem. So Problem Definition (5W-2H) is questioning method to solve correct problem. Problem Definition. - [Powder coating process](https://qualityengineerstuff.com/powder-coating-process/): Powder coating process is method of applying decorative & protective finish, Powder coating result is a uniform, durable, high quality & attractive finish. - [Special Processes - Surface treatment](https://qualityengineerstuff.com/special-processes/): Know about the special processes in industry, will be the great for our career. So we must have the knowledge of these special processes. - [Weld Joint Symbol](https://qualityengineerstuff.com/weld-joint-symbols-welding-drawing/): Lets find out and learn the weld joint symbols according to the standard ISO 2553, It will help this weld joint symbols to get information from drawing. - [5S BASIC](https://qualityengineerstuff.com/5s-basics/): Learn about the 5s basics? 5S methodology, which is used in Japanese era. 5S is important methodology to reduce waste and improvement activity. 5S basics... - [Welding Defects and Discontinuities](https://qualityengineerstuff.com/welding-defects-and-discontinuities/): Welding defects and discontinuities, Learn about the causes, prevention and repair for welding defects and discontinuities... - [Mandatory Process: IATF 16949:2016](https://qualityengineerstuff.com/mandatory-process-iatf-169492016/): Mandatory Process: IATF 16949:2016, As we facing the challenges for IATF 16949 certification. Therefore list of the Mandatory Process: IATF 16949:2016. - [Chemical Elements & their effect in Steel](https://qualityengineerstuff.com/chemical-elements-their-effect-in-steel/): Chemical Elements & their effect in Steel. C, S, Ph, silicon, Aluminium, Manganese, Chromium , Molybdenum these Chemical Elements & their effect in Steel - [8D Methodology - Problem Solving tool](https://qualityengineerstuff.com/8d-methodology/): 8D analysis methodology. What is 8D? Why 8D? Eight Discipline steps in 8D analysis problem solving technique. Team approach to solve problems. - [Six Sigma | Intro to six sigma](https://qualityengineerstuff.com/six-sigma/): Here we will learn the background and meaning of Six Sigma (6σ) to get basics of six sigma - [GD&T Basics | Geometrical Dimension & Tolerance](https://qualityengineerstuff.com/gd-t-basics-geometrical-dimension-tolerance/): GD & T is use by the design engineers to show the function and requirements of the product. what to be achieved from the manufacturing process. - [What is subgroup?](https://qualityengineerstuff.com/subgroup-in-spc/): What is Subgroup? In SPC implementation cycle during the data collection stage for analysis we have to define the strategy for fix the Subgroup size in spc. - [TS 16949:2009 Vs IATF 16949:2016](https://qualityengineerstuff.com/ts-169492009-vs-iatf-169492016/): Here are some basic differences between the automotive industry standard ISO/TS 16949:2009 VS IATF 16949:2016, the IATF 16949:2016 - [CAPA | Corrective Action & Preventive Action: A Complete Guide](https://qualityengineerstuff.com/capa/): CAPA is important in any organization for improvement... So detailed about What is CAPA?, What is difference between? How to & When to implement?. - [How to implement SPC? | SPC Cycle](https://qualityengineerstuff.com/spc-implementation-how-to-implement-spc-spc-cycle/): Are you confuse about SPC concept & how to perform the SPC, therefore here we take the look on SPC implementation through SPC implementation cycle - [Difference between Process Capability & Process Performance](https://qualityengineerstuff.com/difference-between-process-capability-process-performance/): As many confused about the what is the difference between (Cp-Cpk & Pp-Ppk) Process Capability (Cp) & process performance indices (Pp) is based on.... - [Arc welding | Types of arc welding](https://qualityengineerstuff.com/arc-welding/): The arc is to produce heat & melt the base metal surface/filler metal electrode. The electric arc plays the main role to produce the heat. - [What is Welding? Types of welding Processes](https://qualityengineerstuff.com/what-is-welding-types-of-welding-processes/): Welding is metal joining processes which produce merging of material by heat them at temperature, with/without application of pressure or filer material. - [Spot welding](https://qualityengineerstuff.com/spot-welding/): Spot welding is one of the oldest welding processes. It is use in a wide range of industries, specially for sheet metal assembly for vehicle bodies. - [What are the Spot welding Parameters / Resistance welding?](https://qualityengineerstuff.com/spot-welding-parameters/): To set appropriate Spot welding parameters is complex issue. A small change of one Spot welding parameters will effect all the other parameters. - [7 Management and Planning Tools](https://qualityengineerstuff.com/7-management-and-planning-tools/): To describe the 7 Management and Planning Tools, we can give the example for the management role to to take decision base on the data analysis and structure way to illustrate the concern. So In 1976, the Union of Japanese Scientists and Engineers (JUSE) saw the need for tools to promote innovation, communicate information, and successfully plan major projects. A team researched and developed these 7 new quality control tools, often called the 7 management and planning tools, or simply the 7 management tools. This will helping hands for problem solving tools. Therefore below are the 7 management tools which we need […] - [Powder Coating Interview Questions](https://qualityengineerstuff.com/powder-coating-interview-questions/): Powder coating is the special process in manufacturing industry. so get idea of Powder Coating Interview Questions. - [Root cause analysis](https://qualityengineerstuff.com/root-cause-analysis/): Root Cause Analysis is a structured approach of problem solving methods aimed at identifying the root cause of problems or events. Learn more about ... - [SIPOC - The complete guide](https://qualityengineerstuff.com/sipoc/): SIPOC is very important tool as a process view of an organization. You will go through the complete guide of SIPOC methodology. - [How to Define Quality?](https://qualityengineerstuff.com/how-to-define-quality/): How to define quality as relative to a set of requirements. And quality in terms of customer expectations and history of quality. - [Total Quality Management (TQM) Fundamentals](https://qualityengineerstuff.com/tqm-fundamentals/): Quality is define & even name & termed differently. And we continuously learn these terms. You will learn key fundamentals required in TQM. - [Cost of Quality | Quality engineer essential guide](https://qualityengineerstuff.com/cost-of-quality-quality-engineer-essential-guide/): Once you represent the cost of quality in the language of money you will realize the true significance of cost of poor quality. ## Pages - [No Access](https://qualityengineerstuff.com/no-access/) - [Documentation](https://qualityengineerstuff.com/docs/): [wedocs] - [Quality Management System Document structure | IATF](https://qualityengineerstuff.com/qms-documentation/): Curious to know entire series of quality management system document structure. Every Engineer is struggling to learn QMS documentation or the documentation part of the job. But why? The reason is career growth and opportunity to work on quality system. Also the documentation is the part where management, customer and auditor are doing evaluation all the time. Also you will be the documentation expert. Why we do IATF documentation? The QMS documentaion ensure that our company is compliance to quality assurance, regulatory and customer requirements. It is a documented structure and framework of organizational processes align together to achieved objectives […] - [Apps](https://qualityengineerstuff.com/apps/): Free to use and Learn Our Apps / Calculators​ These apps are created to learn and use the free tools for the purpose of documentation and understanding. SPC Calculator Tool Statistical Process Control is one of the Quality Core Tool to do calculate the process capability. Open SPC Calclator Spot Welding Nugget Diameter Calculate the exact nugget value regards to the thickness you do the spot welding. Calculate Nugget Diameter —– ——— — —– ——– — - [Blog](https://qualityengineerstuff.com/blog/) - [Instagram feed](https://qualityengineerstuff.com/instagram/): Quality Engineer Stuff Instagram feed Step-by-step Methods to learn… - [Quality Community](https://qualityengineerstuff.com/community/): Want to Join Quality Comunity As a part of Quality community, We send important updates as interview tips and tricks, new skills and tools to learn. Become Part of Community Proven methods and Interview Tips and Trics Straight to Your Inbox.Get access to exclusive articles, strategies and case studies that we don’t share anywhere else. Join the community * indicates required First Name * Last Name Email Address * Become Part of Community Proven methods and Interview Tips and Trics Straight to Your Inbox.Get access to exclusive articles, strategies and case studies that we don’t share anywhere else. 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When emailing us with a question, please provide complete details, so we can give you the most helpful answer to your problem or question. Contact admin@qualityengineerstuff.com Connect Learn Quality Skills, Tools & Techniques from Experts Subscribe to learn the lessons we wish we knew when started our career in industry.Enter your email address to […] - [About](https://qualityengineerstuff.com/about/): About me Let’s understand everything about me My Journey..! Let’s understand everything about me. As you read my resources of quality engineers skills and tools, I wanted to share my journey that could help you and others to improve their career in quality. This is going to be long, yet interesting…. In this story, you know about me. How a small enterprise quality inspector become a quality professional earning a 6 figure monthly salary. And in manufacturing industry it is not easy. I am a Engineer and Quality professional with over 10 years of experience in the Automotive industry. 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